Zircon Extreme
A machine designed for continuous, precise operation even in the most challenging conditions.
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Zircon Extreme
A machine designed for continuous, precise operation even in the most challenging conditions.
Characteristics
Zircon Extreme is an advanced machine designed for heavy industry and intended for continuous operation in a four-shift system (24/7). It was developed for customers who expect the highest precision and repeatability in cutting, even under particularly high load and demanding working conditions.
Key Features
- Suitable for Intensive Use:
The machine is designed for continuous 24/7 operation in four shifts, making it an ideal choice for heavy industry and clients with high operational demands. - Maximum Precision:
Ensures the highest cutting accuracy through numerous technical innovations, even under heavy load, which is essential in many industrial applications. - Consistent Cutting Quality:
Maintains high cutting quality even when processing materials with high initial temperatures. - High Safety Standards:
Protects operators and minimizes the risk of workplace accidents. - Top Standards in Wiring and Documentation:
This enables independent maintenance by customer personnel worldwide, increasing operational independence and flexibility. - Cuts Materials Up to 300 mm Thick:
The ideal choice for demanding applications, including multi-torch operations. - High Efficiency of Plasma Cutting Sources up to 800 A:
Ensures fast and effective cutting of very thick materials.
Technology
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Plasma support
Plasma support
The plasma support offers state-of-the-art solutions in terms of precision, safety, and reliability. The system is designed with maximum safety in mind – installed shields protect against splashes and blinding reflections, while special protective bellows made of flame-resistant material safeguard the mechanics from damage and high temperatures.
Camera system and temperature sensors
Camera system and temperature sensors
The built-in positioning camera assists in the precise positioning of the torches, which helps in quickly and comfortably determining reference points. A temperature sensor detects the sheet metal temperature to achieve optimal manufacturing accuracy, taking thermal expansion into account.
Temperature management system
Temperature management system
The advanced active cooling system, using temperature sensors and fans, ensures a constant temperature inside and below the machine portal, even under extreme working conditions. This minimizes the risk of overheating electrical wiring and other electronic components, while ensuring consistent repeat accuracy.
Heat shields
Heat shields
The additional heat shield effectively protects the machine from direct thermal radiation. The layers of ceramic fibers used for this purpose are located under the machine portal and carriages.
Construction
Construction
The portal, specially designed for the most challenging working conditions, made from welded steel profiles, offers exceptionally high rigidity while maintaining low weight. The heavy-duty package, along with robust drives and racks, further increases the machine's reliability and durability. Thanks to this design, the machine maintains its high performance and precision even under extreme loads.
Eckert i-Vision controller
Eckert i-Vision controller
Modern industrial device equipped with a robust touchscreen made of Corning® Gorilla® Glass, designed for use in harsh environments. Thanks to its powerful components and proprietary software with extensive features and an intuitive user interface, it allows full utilization of the machine's capabilities while ensuring reliable operation. The controller is mounted on an adjustable arm with a height range of +/- 300 mm, improving ergonomics for the operator and enabling comfortable control and monitoring of the cutting process. Furthermore, the Tropic/Frost system maintains the optimal temperature of the controller, increasing its durability and operational stability.There is also the possibility of integrating the controller with an additional computer that supports production planning systems like ERP and MES.
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Plasma marking -
Ventilation
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Punch marking
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Vortex 3D FL Head
Plasma marking
Marking lines, inscriptions and shapes on the metal sheet - facilitates welding and forming according to specified shapes. Marking is also used in technological description for traceability of some elements as it is the DIN-EN 1090 Standard requirement.
Ventilation
Fans are used to extract vapors and exhaust gases generated during metal cutting operations from the suction table. Depending on the situation, fans can be installed indoor or outdoor.
Punch marking
The punch marking device is mounted on the special support. The marking system is permanently applying the text inscription on sheet metals. The marking is performed by the tempered needle which is punching on the marked area.
Vortex 3D FL Head
The fully automated plasma cutting head enables very precise bevelling and chamfering in a single sheet cutting process. Angle of rotation +/- 540° and head angle deflection +/- 52°, makes our cutting machine a universal tool able to work in three dimensions together with preparing welding phases on Y, V and K. Vortex 3D cutting head is equipped with sensors: anti-collision, electrical/mechanical touch and height sensor. This allows using technologies such as: Contour Cut®, Contour Cut Speed®, Diameter Pro® and True Hole®.
