Onyx
Modern construction and innovative technological solutions. Unique ergonomy of work and atractive design.
Onyx
Modern construction and innovative technological solutions. Unique ergonomy of work and atractive design.
Characteristics
During designing of the plasma-oxygen cutting machine Onyx there were used some modern solutions of construction and mechanics. They ensured the best efficiency and the attractive, innovating look.
Modified bridge construction makes it more rigid and resistant for high temperature. It is very important, especially during even 300 mm thick materials cutting.
The unique combination of safety systems used in plasma-oxygen cutter Onyx ensure the highest comfort and the best level of safety for machine operators and people around them.
Main features
- plasma Vortex 3D FL head ensure the best precision of automatic 3D cutting of plates, tubes and profiles
- more bridge rigid make possible to cut 1-300 mm thickness plates,
- modern Eckert I-Vision controller installed on moving arm delivers the unique ergonomic and comfortable work,
- modified drive system ensures clear X axle positioning during dynamic cutting,
- Power LED lighting and light curtains warrants safe work,
- perfect scores thanks of greater base of predefined plasma and oxygen cutting parameters,
- integrated modules inside of the machine make better resistance for adverse influences from cutting process,
- Onyx has Hypertherm® True Hole™ certificate and Kjellberg® Contour Cut™ technology.
Technology
Dual Flex 3D Head
Dual Flex 3D Head
Dual Flex 3D is an all-purpose tool with exchangeable torches which allows for 3D plasma and oxygen cutting. Torch’s exchange takes only a few seconds. The application of one support for two cutting head extends the working area and extends the range of possibilities for cutting and bevelling sheet metal, pipes and profiles. An unlimited rotation and head angle deflection +/- 52° significantly increase the cutting process, especially for the production many elements on one sheet.
Construction
Construction
The Onyx construction is made of closed profiles with large cross-sections. Integration of cabling and controling elements inside the machine ensures more agility and less risk for destroying because of high temperature or other factors during the cutting. The size of guiding trolleys, specially prepared roadway and using double linear guides efficently make the machine stable and deliver the best safety and accuracy.
i-Vision Controller
i-Vision Controller
The most modern Eckert I-Vision Controller is the high quality industry machine has Corning® Gorilla® Glass's touchscreen. Efficient parts and the strong construction ensures reliability Onyx working. Many functions of own software and simple controller’s interface let to use all of machine’s possibilities. Controller’s place on the moving arm delivers the unique comfort and safety of machines operator. It make also possible to watching the cutting process and controller’s using at the same moment.
Suction table
Suction table
Modular suction tables grant efficient elimination of dust during the cutting process. The cutting machine was implemented with the self-supporting construction as the base for the frame with replaceable grids. Such construction offers safe and the best possible safety and performance of the table. The cutting table is provided with intelligent system of dust discharge from the cutting area. Each segment consists of supporting structure with discharge channels, diagonal gird, scrap tank and pneumatic controlled channels.
Oxygen torch
Oxygen torch
Oxygen torch is the cutting solution destined to cut structural low-carbon and low-alloy steel. It is capable of processing wide range of material thickness. The torch was fitted out the height sensor, automatic ignition and possibility of manual angle setting.
Vortex 3D FL Head
Vortex 3D FL Head
The fully automated plasma cutting head enables very precise bevelling and chamfering in a single sheet cutting process. Angle of rotation +/- 540° and head angle deflection +/- 52°, makes our cutting machine a universal tool able to work in three dimensions together with preparing welding phases on Y, V and K. Vortex 3D cutting head is equipped with sensors: anti-collision, electrical/mechanical touch and height sensor. This allows using technologies such as: Contour Cut®, Contour Cut Speed®, Diameter Pro® and True Hole®.
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Vortex 3D FL Head -
Fume exhaust system
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Automatic pallet table
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Drilling
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Punch marking
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Plasma marking
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ESR System
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Gantry extension
Vortex 3D FL Head
The fully automated plasma cutting head enables very precise bevelling and chamfering in a single sheet cutting process. Angle of rotation +/- 540° and head angle deflection +/- 52°, makes our cutting machine a universal tool able to work in three dimensions together with preparing welding phases on Y, V and K. Vortex 3D cutting head is equipped with sensors: anti-collision, electrical/mechanical touch and height sensor. This allows using technologies such as: Contour Cut®, Contour Cut Speed®, Diameter Pro® and True Hole®.
Fume exhaust system
Fume exhaust system is used to eliminate potentially dangerous fumes and dust by-products of thermal cutting operations. We offer models with filter area within the range 80 to 240 m2 and efficiency up to 15.000 m3/h. The optional spark extinguishing system guarantees damping down glowing embers and provides a longer lifetime of filter cartridges.
Automatic pallet table
Exchangeable pallet table consists of two working areas which enable the possibility of alternate entering and departing the working area allowing the unloading of finished elements and loading new material. Pallet table is equipped with belt feeder responsible for collecting elements which are to small to retain on the grate. The table is equipped with safety laser gates to realize the required safety of work.
Drilling
Drilling device is utilized for spot drilling in the cutting elements to preparing thread holes. In many manufactures it successfully replaced the manual spot drilling which was performed at a great cost of time and labor.
Punch marking
The punch marking device is mounted on the special support. The marking system is permanently applying the text inscription on sheet metals. The marking is performed by the tempered needle which is punching on the marked area.
Plasma marking
Marking lines, inscriptions and shapes on the metal sheet - facilitates welding and forming according to specified shapes. Marking is also used in technological description for traceability of some elements as it is the DIN-EN 1090 Standard requirement.
ESR System
Optional device that can operate outside the cutting machine’s working area, utilizing plasma or oxygen head. The gantry’s special extension allows unimpeded operation of the carriage over the rotator which controls the direction of pipe movement. The rotator is equipped with special gear with rotary head to cut the pipes of 50-900 mm diameter.
Gantry extension
Gantry extension broadens the machining capability of the large size elements placed in extended area. For quick and easy adjustment extended area is equipped with an additional remote control with all necessary functions.
