Diamond XLS Laser

Increased productivity, precision and flexibility in cutting

Laser

Diamond XLS Laser

Increased productivity, precision and flexibility in cutting

Laser

Technology Technical data Additional equipment Gallery

Characteristics

Diamond XLS is a large-format laser cutting machine working with fiber optic technology, which is an ideal solution for efficient and fully autonomous sheet metal processing. With laser sources of up to 30 kW, the XLS model provides precise and high-quality cutting of materials up to 60 mm thick, with minimal operator input.

The machine is designed to handle sheets up to 3 × 12 meters in size, ensuring smooth and uninterrupted operation, especially when using smaller formats such as 3- or 6-meter sheets. It is the ideal solution for producing ready-to-use parts with maximum efficiency - thanks to the automatic transition from one sheet to the next while the completed parts are already being unloaded.

Main features

Cutting small and long structural parts up to 12,000 mm long from a single sheet
Great flexibility in sheet format - from lengths of 3,000 mm to 12,000 mm
Long, maintenance-free work cycles thanks to large working area
Reduced finishing costs thanks to long, ready-to-use parts
Reduce outsourcing and logistics costs when producing large components
State-of-the-art material cutting technology
Exceptional cutting precision and speed
Reliability thanks to top quality components from renowned manufacturers
Technical support and service provided by a european manufacturer

Technology

Laser head

The cutting head, equipped with an advanced auto-focus system, ensures precise cutting of various materials of varying thickness. Integrated sensors monitor the distance to the material, ensuring process stability and minimizing the risk of collision. A built-in collision protection system reduces the risk of damage. A cooling system protects optical components from overheating, resulting in long component life.

Systems and functions

Advanced technology incorporated into the machine enhances productivity and cutting precision by combining innovative solutions. Multi-stage perforation enables efficient processing of thick sheets, and the FLYCUT function speeds up the process by eliminating unnecessary head movements. The PCS system monitors perforation in real time, allowing cutting to begin immediately, and dynamic calibration further ensures stability and top quality machining.

Software and control

The touchscreen user interface provides intuitive operation and quick settings, facilitating the operator's daily work. A built-in material library automatically selects optimal cutting parameters, reducing setup time and eliminating the risk of errors. Remote access to the machine and its components enables instant diagnostics and technical support, ensuring uninterrupted operation.

Construction

The rigid, monolithic design eliminates the risk of vibration and deformation even under extreme acceleration. The extraction system effectively removes smoke and dust, improving working conditions and protecting machine components.

Cutting process and loading table area monitoring system

An optional in-cab-mounted CCTV camera provides a constant view of the work area and the cutting process - without having to stop work or open the guard. It facilitates ongoing inspection and allows to quickly catch possible irregularities or failures. An additional camera, installed behind the body of the machine, allows observation of the loading table area.

Automatic sheet orientation with SLTL head

The automatic sheet orientation function speeds up the cutting process by eliminating the need to manually align the sheet before each cut. The software automatically detects the angle of the sheet and adjusts the program accordingly, eliminating unproductive time spent re-aligning the material.

Safety

The laser cutting machine is equipped with a light barrier controlled by an intelligent sensor system. In the interest of safety, if the sensors detect the presence of an object or person in the working area, the system will immediately stop the machine's pallet change process.

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Configurations

Ventilation
Fume exhaust system
Compressor

XLS Laser

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Technical data

Model	Diamond XLS Laser
Drives	AC Servo
Machine Outline Size without Accessories	15.000 x 5.500 x 2.500 mm
Available Working Areas (mm)	3.200 x 12.500 mm
Maximum Acceleration	1 G
Simul. Speed	60 m/min
Z-Axis Stroke	300 mm
Positioning Accuracy	+/- 0,05 mm/m
Repeatability	+/- 0,02 mm/m
Max Loading capacity	8.500 kg
Laser Power	3 kW - 30 kW
Power Supply	3 Phase, ± 400V/50HZ
Certificate	CE - 2006/42/EC

Laser sources MAX Photonics / IPG Germany / Raycus

Laser power	Mild steel (O2)	Mild steel (N2)	Stainless steel (O2)	Stainless steel (N2)	Aluminum (N2)	Brass (N2)	Copper (O2)	Galvanized steel (O2)**
3 kW	20 mm	6 mm	10 mm	8 mm	8 mm	6 mm	5 mm	3 mm*
4 kW	22 mm	6 mm	10 mm	10 mm	10 mm	8 mm	6 mm	3 mm*
6 kW	25 mm	8 mm	10 mm	16 mm	16 mm	12 mm	8 mm	3 mm*
8 kW	28 mm	10 mm	10 mm	20 mm	21 mm	16 mm	10 mm	3 mm*
10 kW	30 mm	12 mm	10* mm	25 mm	25 mm	20 mm	12 mm	3 mm*
12 kW	40 mm	12 mm	10 mm	30 mm	30 mm	25 mm	16 mm	3 mm*
15 kW	45 mm	16 mm	10 mm	32 mm	32 mm	30 mm	18 mm	3 mm*
20 kW	50 mm	20 mm	10 mm	35* mm	35* mm	32* mm	20 mm	3 mm
30 kW	60 mm	25* mm	10 mm	40* mm	40* mm	35* mm	22 mm	3 mm

* The quality of the cut depends on the properties of the metal, its surface and the conditions under which the cutting process takes place. Metals that are thick may show streaks on the lower edges.

**Galvanized steel (Gl) is commercially available up to a maximum thickness of 3mm.

Ventilation

Fans are used to extract vapors and exhaust gases generated during metal cutting operations from the suction table. Depending on the situation, fans can be installed indoor or outdoor.

Fume exhaust system

Fume exhaust system is used to eliminate potentially dangerous fumes and dust by-products of thermal cutting operations. We offer models with filter area within the range 80 to 240 m2 and efficiency up to 15.000 m3/h. The optional spark extinguishing system guarantees damping down glowing embers and provides a longer lifetime of filter cartridges.

Compressor

A high-quality air compressor that guarantees the supply of clean, high-quality air required for the proper operation of the cutting system, filter unit, and cutting table. The compressor is equipped with a refrigerated air dryer, filters, and a 500-liter storage tank.