Sapphire
Robust construction and high productivity for production in perfection. One of the most awarded CNC cutting machine in its class.
Sapphire
Robust construction and high productivity for production in perfection. One of the most awarded CNC cutting machine in its class.
Characteristics
Sapphire cutting machine is dedicated to work in the most severe production conditions. It is suitable for three shift work system and guarantees high quality processing to met your needs while keeping efficiency at a substantial level. Sapphire is defined by a stable construction and numerous outstanding technological solutions, which guarantee failure-free use.
Sapphire, as optimal solution for the heavy industry, is popular among the machine production plants, shipyard, and among those who value efficiency and reliability. Considering a broad scope of applications (plasma and oxygen cutting, plasma marking, punch marking, drilling) the machine is a versatile tool created to meet even the most demanding customers’ expectations. Sapphire cutting machine has been utilized more than 400 industrial plants where it is proving its excellence.
Main features
- highly dynamic and precise in automated 2D/3D cutting of sheets, tubes, beams
- capability of processing plates up to 200 mm thickness
- expanded base of predefined cutting parameters
- unlimited possibility of increasing the length of the working area
Technology
Construction
Construction
Gantry construction is based on welded steel beams which thanks to stress relief is characterised by high rigidity while maintaining relatively small mass. Applied construction solutions assure stability of the machine geometry which is not prone to maladjustment during large mass or thermal loads. This ensures high process safety also for three shift working companies.
CNC Controller ECS 872
CNC Controller ECS 872
ECS872 centre is a high quality industrial device, equipped with touch screen. Efficient components and construction resistant to extreme production conditions guarantee failure free operation. Unsurpassed functionality of proprietary software and intuitive drive interface enable full exploitation of the machine’s capacity.
Oxygen torch
Oxygen torch
Oxygen torch is the cutting solution destined to cut structural low-carbon and low-alloy steel. It is capable of processing wide range of material thickness. The torch was fitted out the height sensor, automatic ignition and possibility of manual angle setting.
Vortex 3D Head
Vortex 3D Head
The fully automated plasma cutting head enables very precise bevelling and chamfering in a single sheet cutting process. Angle of rotation +/- 540° and head angle deflection +/- 52°, makes our cutting machine a universal tool able to work in three dimensions together with preparing welding phases on Y, V and K. Vortex 3D cutting head is equipped with sensors: anti-collision, electrical/mechanical touch and height sensor. This allows using technologies such as: Contour Cut®, Contour Cut Speed®, Diameter Pro® and True Hole®.
Suction table
Suction table
Modular suction tables grant efficient elimination of dust during the cutting process. The cutting machine was implemented with the self-supporting construction as the base for the frame with replaceable grids. Such construction offers safe and the best possible safety and performance of the table. The cutting table is provided with intelligent system of dust discharge from the cutting area. Each segment consists of supporting structure with discharge channels, diagonal gird, scrap tank and pneumatic controlled channels.
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Vortex 3D Head -
Fume exhaust system
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Automatic pallet table
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Drilling
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Punch marking
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Plasma marking
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ESR System
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Gantry extension
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Vortex 3D Head
The fully automated plasma support enables very precise bevelling and chamfering in a single sheet cutting process. Angle of rotation +/- 540° and head angle deflection +/- 52°, makes our cutting machine a universal tool able to work in three dimensions together with preparing welding phases on Y, V and K. Vortex 3D cutting head is equipped with sensors: anti-collision, electrical/mechanical touch and height sensor. This allows using technologies such as: Contour Cut®, Contour Cut Speed®, Diameter Pro® and True Hole®.
Fume exhaust system
Fume exhaust system is used to eliminate potentially dangerous fumes and dust by-products of thermal cutting operations. We offer models with filter area within the range 80 to 240 m2 and efficiency up to 15.000 m3/h. The optional spark extinguishing system guarantees damping down glowing embers and provides a longer lifetime of filter cartridges.
Automatic pallet table
Exchangeable pallet table consists of two working areas which enable the possibility of alternate entering and departing the working area allowing the unloading of finished elements and loading new material. Pallet table is equipped with belt feeder responsible for collecting elements which are to small to retain on the grate. The table is equipped with safety laser gates to realize the required safety of work.
Drilling
Drilling device is utilized for spot drilling in the cutting elements to preparing thread holes. In many manufactures it successfully replaced the manual spot drilling which was performed at a great cost of time and labor.
Punch marking
The punch marking device is mounted on the special support. The marking system is permanently applying the text inscription on sheet metals. The marking is performed by the tempered needle which is punching on the marked area.
Plasma marking
Marking lines, inscriptions and shapes on the metal sheet - facilitates welding and forming according to specified shapes. Marking is also used in technological description for traceability of some elements as it is the DIN-EN 1090 Standard requirement.
ESR System
Optional device that can operate outside the cutting machine’s working area, utilizing plasma or oxygen head. The gantry’s special extension allows unimpeded operation of the carriage over the rotator which controls the direction of pipe movement. The rotator is equipped with special gear with rotary head to cut the pipes of 50-900 mm diameter.
Gantry extension
Gantry extension broadens the machining capability of the large size elements placed in extended area. For quick and easy adjustment extended area is equipped with an additional remote control with all necessary functions.
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